(Independent Separate Stations for Creasing & Batch Coding)

I. Core Machine Overview

The DPP-260K is a standard five-station flat-plate alu-PVC blister packing machine engineered in strict compliance with pharmaceutical GMP standards. It is applicable to alu-PVC packaging of tablets, capsules, pills and health products with PVC rigid film. This model features customized station optimization: the creasing station and batch coding station are split into two fully independent working stations, completely eliminating mutual interference issues encountered in traditional combined single-station designs.

II. Five-Station Structure (Core Highlight of Custom Optimization)

Full machine workflow sequence: Forming Station → Heat Sealing Station → Independent Creasing Station → Independent Batch Coding Station → Punching Station

1. Core Advantages of Separated Stations

No extrusion or mutual interference between creasing and batch coding processes, delivering stable, distortion-free crease forming and even force distribution during marking. The molds adopt a front-pull quick-change structure, cutting the full mold replacement time by 10–15 minutes, which drastically reduces production downtime during product changeovers and perfectly matches frequent format switching requirements for various medicines and capsules.

2. Optimized Adaptation

The dedicated pressure adjustment system for the coding station prevents faded, blurred or broken printed characters, guaranteeing high legibility of production dates, batch numbers and codes for higher pass rates in quality inspection and scanning verification.

3. Modular Station Design

Each station is equipped with independent transmission systems and supports separate parameter fine-tuning. Crease depth, coding pressure and positioning can be individually set via the touchscreen, simplifying commissioning and shortening mold replacement turnaround time.

III. General Advantages of the Complete Machine

1. Intelligent Electric Control System

Adopts PLC + bilingual Chinese-English touchscreen operation, paired with servo precision traction. The feeding stroke is infinitely adjustable from 30 mm to 120 mm, with variable frequency speed regulation. Automatic alarm and protection functions are integrated for overload, material shortage and abnormal temperature control faults.

2. GMP-Compliant Sanitary Construction

The whole machine frame is fabricated from 304 stainless steel, fitted with transparent dustproof safety guards that are easy to disassemble and clean without dead hygiene corners. The front-pull quick-release rail-mounted molds can be fully replaced within 15–30 minutes to support rapid format conversion.

3. Stable Production Capacity

Alu-PVC punching speed ranges from 20 to 70 strokes per minute, with a maximum forming dimension of 260 × 115 mm, satisfying continuous mass production demands for medium-sized pharmaceutical and health supplement manufacturers.

4. Expandable Compatibility

Optional add-on modules include defective product rejection for missing filling, photo-eye registration alignment and inline inspection systems. The machine can be connected to cartoning machines later to form a fully automatic integrated packaging production line.

IV. Application Scenarios

Blister encapsulation for tablets, hard capsules, softgels, health supplement granules and low-dose medical devices. It is the preferred production equipment for workshops with strict quality control standards for clear batch coding and neat blister creasing.

V. Core Technical Specifications (Condensed Version)

• Model: DPP-260K (Custom Five-Station Version with Independent Creasing & Batch Coding Stations)

• Compatible Packaging Material: PVC rigid film

• Punching Speed (Alu-PVC): 20～70 cut/min

• Maximum Forming Size: 260 × 115 mm

• Feeding Stroke: 30～120 mm (adjustable)

• Power Supply: 380V/50Hz, total power consumption approx. 10.5KW

• Air Supply Requirement: Clean compressed air at 0.6–0.8 MPa